How reliable is the automated data collection?

Built for unattended operation. VibCloud’s edge service on the gateway manages every sensor connection, schedules measurements and recovers automatically from radio or network interruptions — collection simply resumes, with no one needed on site.

How many sensors can one gateway handle?

The X2000 supports up to 50 concurrently connected Bluetooth sensors, and one gateway’s long-range coverage typically spans a wide plant area. We’ll size the gateway count during deployment design.

What does the gateway need on site?

Mounting on a pole or wall, power (PoE or 12V DC) and a backhaul connection — Ethernet, Wi-Fi or a cellular modem. It is IP66-rated for indoor and outdoor installation.

What runs on the edge exactly?

VibCloud’s edge service runs in the X2000’s on-board application container. It configures sensors, schedules measurements and manages reliable delivery of data to the cloud.

Can it be deployed in hazardous areas?

Hazardous-area options exist on both the sensor and gateway side (ATX2000). Tell us your area classification, and we’ll design a compliant deployment.

Online monitoring · Wireless system

VibCloud + Sensor-Works + Cassia X2000

A complete wireless online vibration monitoring system: BluVib sensors on your machines, the Cassia X2000 long-range Bluetooth gateway running VibCloud on the edge and in the cloud.

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Online monitoring without trenching a single cable

Continuous monitoring used to mean cable trays, junction boxes and months of installation. This system replaces all of it with three proven components. Sensor-Works BluVib sensors measure vibration and temperature on the machine. The Cassia X2000 — a weather-proof, IP66-rated, long-range Bluetooth gateway built for industrial IoT — collects from the sensors and runs VibCloud’s edge service on the gateway itself. And VibCloudOnline in the cloud handles analysis, dashboards, trends and notifications.

The three components work as one engineered system: one gateway covers a wide area of plant, sensors install in minutes, and the whole fleet is managed remotely — so your team spends its time on machine health, not on infrastructure.

How it works

Three components. One automated flow of machine health data.

Mount the sensors

BluVib wireless sensors attach to each measurement point — vibration and temperature, battery-powered, no wiring.

Install the gateway

The Cassia X2000 mounts on a pole or wall, indoors or out, powered over Ethernet or 12V DC, connected via Ethernet, Wi-Fi or cellular.

VibCloud on the edge

VibCloud’s edge service runs on the X2000 itself, managing sensor configuration and reliable data collection at the source.

Analyse in the cloud

Data flows to VibCloudOnline for dashboards, trending, alarms and diagnostics — with notifications before failures happen.

System building blocks

Sensors	Sensor-Works BluVib wireless vibration & temperature sensors — piezoelectric or MEMS, single-axis and tri-axial models
Gateway	Cassia X2000 long-range Bluetooth gateway — Bluetooth 5, weather-proof IP66 enclosure for indoor and outdoor use
Range & capacity	Long-range Bluetooth coverage (up to 1 km line of sight with BLE5); supports a large sensor count per deployment — we’ll size the gateway configuration to your site
Edge intelligence	VibCloud edge service runs in the X2000’s on-board application container
Gateway connectivity	Ethernet (with PoE), 2.4/5 GHz Wi-Fi, or USB cellular modem backhaul
Cloud platform	VibCloudOnline — dashboards, trending, alarming, diagnostics and remote fleet management

Hardware details: Sensor-Works sensors and the Cassia X2000 gateway. We design the deployment with you and can facilitate all hardware purchases.

Gateway fleet management, handled

Larger deployments are managed through Cassia’s IoT Access Controller (AC) — a central platform for deploying, monitoring and securing hundreds of gateways and thousands of connected devices from a single interface.

Hosted by us

We set up and host the IoT Access Controller for you as part of your VibCloud deployment — gateway management, firmware updates and security policies taken care of, nothing for your IT team to run.

Hosted in your environment

Prefer to keep infrastructure in-house? We’ll help your team set up the Access Controller in your own environment and integrate it with your VibCloud deployment.

What you get with VibCloud

Hardware collects the data — VibCloud turns it into decisions. Every measurement lands in one platform for analysis, trending and collaboration.

Effortless sensor configuration

Configure and manage every sensor from VibCloud — no per-device fiddling on ladders and platforms.

Reliable data collection

The edge service on the gateway manages connections and recovers from disconnections automatically, so data keeps flowing.

Interactive dashboards

Machine-health dashboards across your whole monitored fleet, refreshed with every processed measurement — from overview to individual spectrum in a few clicks.

Early failure notifications

Alarm levels and notifications alert your team to developing faults with time to plan, not react.

Remote fleet management

Gateways and sensors are managed centrally — add machines, adjust intervals and update configurations without site visits.

Scales with your plant

Start with one gateway and a handful of critical machines; add sensors and gateways as coverage grows.

Who is it for

Plants that want automated online monitoring on critical assets without the cost of wired systems
Sites with distributed or outdoor equipment where cabling is impractical
Reliability teams that need dashboards and notifications, not just raw data
Organisations standardising wireless condition monitoring across multiple facilities