The Challenge: Boosting Reliability & Reducing Downtime
Driven by a commitment to cutting-edge technologies, our client continually seeks to enhance operational efficiency and maintain its leadership in the iron ore market. This forward-thinking approach led them to explore ways to improve asset reliability and minimise unplanned downtime at mining area.
Central to this vision was the development of a centralised database for condition monitoring data, enabling the utilisation of emerging AI technologies to strengthen their predictive maintenance system.
To assess the feasibility of this concept, our client engaged VibCloud as subject matter experts. Through their collaboration, SmartCM was developed as an innovative condition monitoring solution.
By prioritising innovation and production optimisation, our client positioned itself to proactively elevate operational capabilities, ensuring a competitive edge in the industry.
The Solution: SmartCM Powered by VibCloud
SmartCM is a cutting-edge, customised application that leverages advanced machine learning technologies to analyse critical processing assets in real-time. By automating the analysis of vibration, oil, and Pi data, SmartCM can:
- Detect anomalies and diagnose potential failures
- Accurately predict the time to failure of fixed plant equipment
- Enable frontline Condition Monitoring teams to take preemptive actions aligned with scheduled shutdowns
- Minimise unscheduled outages and maximise plant utilisation
Since its implementation at client, SmartCM has reduced unplanned downtime of Fixed Plant equipment by 30%—a remarkable feat given the already low rate prior to implementation.
The impact has been profound, not just in numbers, but also in overall operational efficiency.
"SmartCM automates time-consuming vibration analysis while providing predictive insights & enables visibility of our asset health to make effective maintenance decisions."
This automation has significantly reduced technician analysis time, standardised failure predictions, and enabled the development of more effective maintenance strategies.
Key Benefits of SmartCM Implementation
- Operational Visibility: Frontline teams gain real-time visibility into asset health for confident decision-making.
- Reduced Downtime: 30% reduction in unplanned downtime of Fixed Plant equipment at the mine.
- Scalability: SmartCM can be adapted for other equipment types like conveyors and deployed across additional client sites.
- Standardised Predictions: Streamlined failure forecasting enables consistent and proactive maintenance planning.
VibCloud’s partnership with our minging client demonstrates the transformative power of SmartCM in optimising asset health management. For companies seeking to minimise downtime, boost throughput, and drive operational efficiency, SmartCM represents a proven, reliable solution.
